Products and Solutions

HSYCO Iono Pi Max

HSYCO Iono Pi Max is a rugged industrial server offering an exceptional choice of input and outputs lines, extended support for standard communication interfaces, all of them integrated into the HSYCO software, coupled with the powerful computing core of the Raspberry Pi.

HSYCO Iono Pi Max is a fitting solution for a wide range of applications, such as data acquisition,  building automation, security and safety, access control and many more.

HSYCO Iono Pi Max is a rugged industrial server offering an exceptional choice of input and outputs lines, extended support for standard communication interfaces, all of them integrated into the HSYCO software, coupled with the powerful computing core of the Raspberry Pi.

HSYCO Iono Pi Max is a fitting solution for a wide range of applications, such as data acquisition,  building automation, security and safety, access control and many more. Thanks to the wide list of supported protocol, HSYCO Iono Pi Max is a perfect solution for the supervision of KNX,  Modbus, BACnet, DALI and, more generally, for any of our supported devices and services.

HSYCO Iono Pi Max features high precision inputs that extend its range of applications to complex industrial and environmental control applications. Moreover, HSYCO Pi Max offers notable security and reliability highlights: a hardware watchdog that can restart the system in case of a deadlock, and dual SD cards, in a redundant configuration.

Hardware Specs:

Industrial Raspberry Pi PLC, CE/FCC/IC compliant, with wide range of digital and analog inputs and outputs, NO/NC relays, UPS, RS-232, RS-485, CAN, dual SD card, RTC, watchdog.

  • Raspberry Pi Compute Module 3+ Lite
  • Dual 4 GB SLC 𝝻SD
 card
  • 1  Ethernet Port 10/100
  • 1 RS232
  • 1 RS485
  • 4 relay outputs NC/NO rated for 6A at 250V
  • 4 open collector outputs
  • 2 0-10V or 0-20mA analog outputs

  • 4 0-20V analog voltage inputs

  • 4 0-20mA analog current inputs

  • 2 Pt100 or Pt1000 temperature sensor inputs

  • 4 digital input lines
  • 4 digital 5V-level I/O lines, with 1-Wire and Wiegand support
  • Real Time Clock
  • Secure Element Chip
  • Hardware Watchdog
  • Buzzer
  • UPS 
  • 10-50Vdc Power supply

Specifications

POWER SUPPLY
Power supply operating voltage(VS) 10…50 V⎓ (VDC) Reverse polarity protection with 3.3 A resettable fuse. Surge protection up to ±1000 V / 2 Ohms 1.2/50 μs
Current consumption at VS+ 12 V⎓ including Raspberry Pi CM3+, with Ethernet connected, no USB devices, VSO off, 5V0 off, UPS enabled, battery fully charged, relays off low CPU load: 0.31 A, 100% CPU load, before throttling: 510 mA
Current consumption at VS+ 12 V⎓ including Raspberry Pi CM3+, with Ethernet connected, no USB devices, VSO on 24 V 8 W, 5V0 on 500 mA, UPS enabled, battery fully charged, relays off low CPU load: 1.40 A
Current consumption at VS+ 12 V⎓ including Raspberry Pi CM3+, with Ethernet connected, no USB devices, VSO on 24 V 8 W, 5V0 on 500 mA, UPS enabled, battery charging, relays all on 100% CPU load, before throttling: 1.95 A
Current consumption at VS+ 24 V⎓ including Raspberry Pi CM3+, with Ethernet connected, no USB devices, VSO off, 5V0 off, UPS enabled, battery fully charged, relays off low CPU load: 0.17 A, 100% CPU load, before throttling: 0.27 A
Current consumption at VS+ 24 V⎓ including Raspberry Pi CM3+, with Ethernet connected, no USB devices, VSO on 24 V 8 W, 5V0 on 500 mA, UPS enabled, battery fully charged, relays off low CPU load: 0.67 A
Current consumption at VS+ 24 V⎓ including Raspberry Pi CM3+, with Ethernet connected, no USB devices, VSO on 24 V 8 W, 5V0 on 500 mA, UPS enabled, battery charging, relays all on 100% CPU load, before throttling: 0.90 A
UPS external battery (not included) 12 V  or 24 V lead acid battery. Suggested capacity: 1.2 Ah to 7 Ah. Reverse polarity protection with 3.3 A resettable fuse. Surge protection up to ±500 V / 2 Ohms 1.2/50 μs
UPS battery charge voltage 28.5 V (Max. for 24V batteries)
UPS battery charge current 500 mA (Max. for 12V batteries)
Voltage threshold for switching to battery mode below 7.0 V
VSO output voltage range +11.5…+24.5 V
VSO output  power 8W (Max)
VSO output resettable fuse 1.1 A
5VO output voltage 4.7 V (no load) 4.6 V (10 Ohm load)
5VO output  current 500 mA (Max)
USB1 port output  current 500 mA (Max)
USB2 + USB_INTERNAL port output  current 500 mA (Max)
EXP port output voltage 5 V
EXP port output  current 500 mA (Max)
RASPBERRY PI COMPATIBILITY
Raspberry platform compatibility Raspberry Pi Compute Module 1 Raspberry Pi Compute Module 3 Raspberry Pi Compute Module 3 Lite Raspberry Pi Compute Module 3+ 8GB Raspberry Pi Compute Module 3+ 16GB Raspberry Pi Compute Module 3+ 32GB Raspberry Pi Compute Module 3+ Lite (tested with Pi Compute Module 3+ for regulatory compliance)
COMMUNICATION PORTS
Serial communication ports RS-485 Half-Duplex with automatic data direction management RS-232 Full-Duplex
Baud Rates on COMM ports 1200 to 115200
ESD-Protection Voltage on RS-232 TX/RX ±15 kV human body model ±8 kV contact discharge
ESD-Protection Voltage on RS-485 A/B ±15 kV human body model ±8 kV contact discharge
Surge protection on RS-485 A/B Surge protection up to ±500 V / 2 Ohms 1.2/50 μs; 600 W peak pulse power capability at 10/1000 μs waveform
Fail safe feature on RS-485 Yes
CAN interface 8 Mbps (Max. CAN-FD)
ESD-Protection Voltage on CANH, CANL ±14 kV human body model ±8 kV contact discharge
Transient Voltage protection on CANH, CANL -150 V to +100 V (waveforms of the applied transients in accordance with ISO-7637, Part 1, test pulses 1, 2, 3a and 3b)
USB ports USB 2.0 Type A
Ethernet Port 10/100 Mbps
AVx: Analog voltage inputs
Input voltage range 0…20 V
Input impedance > 1 MOhm
Total Unadjusted Error (TUE) ±0.06 % of full-scale
Resolution 24 bits (Max)
AIx: Analog CURRENT inputs
Input current range -0.5…+24 mA
Input impedance 240 Ohm
Total Unadjusted Error (TUE) ±0.08 % of full-scale
Resolution 24 bits (Max)
ATx: Temperature sensors inputs (PT100, PT1000)
Temperature range -150…+400 °C
Accuracy (not including Pt and cable errors) ± 0.3 °C ± 0.05 % of reading
Resolution 24 bits (Max)
AOx: Analog voltage outputs
Output range 0…+10 V
Output drive current 15 mA (Max)
Total Error ±0.5 % of full-scale (Max)
Resolution 12 bits
AOx: Analog current outputs
Output range 0…+20 mA
Output drive voltage 12 V (Max)
Total Error ±0.5 % of full-scale (Max)
Resolution 12 bits
DIx: DIGITAL inputs
Input voltage range 0…40 V
Input impedance 6.9 kOhm
Voltage threshold VIH: 4.2 V VIL: 3.4 V
OCx: Open collector outputs
Sink current 200 mA (Max)
On resistance 3 Ohm
Voltage range 0…50 V
DTx: Digital input/output
Output voltage VOL: 0.2 V VOH: 5.0 V
Input voltage threshold VIH: 2.4 V VIL: 0.8 V
Pull-up (+5 V) 10 kOhm
Ox: Relays
Rated current 6 A
Rated voltage 250 V AC
Rated load (AC1, resistive load) 1500 VA
Rated load (AC15, cos φ = 0.5) 250 VA
Single phase motor rating (230 V AC) 185 W
Breaking capacity (DC1)
  • 3 A at 30 V DC
  • 0.35 A at 110 V DC
  • 0.2 A at 220 V DC
Electrical life at rated load AC1 50000 cycles
Mechanical life 20000000 cycles
Operate/release time 6/4 ms
Dielectric strength between open contacts 1000 V AC
Type of insulation between coil and contacts Basic
Dielectric strength between coil and contacts 4000 V AC
REAL TIME CLOCK
Oscillator frequency 32768 Hz
Frequency Tolerance ±20.00 ppm
Backup battery Internal RTCC circuit with backup lithium battery. Only use CR1220 or BR1220 batteries. Expected battery life without main power supply: ~2 years
EERAM
Capacity 16 Kbit (2048 x 8 bits)
SRAM r/w cycles Infinite
EEPROM store cycles > 1000000
Data retention > 200 years
INTERNAL TEMPERATURE SENSORS
Temperature accuracy ±2 °C
Resolution 11 bits (0.125 °C)
INTERNAL VOLTAGE SENSORS (VS, BATT, VSO)
Voltage range 0…58 V (VS) 0…30 V (BATT, VSO)
Total Unadjusted Error (TUE) ±0.25 % of full-scale
Resolution 12 bits
INTERNAL CURRENT SENSORS (VS, BATT, VSO)
Current range 0…4 A (VS) 0…1 A (BATT, VSO)
Total Unadjusted Error (TUE) ±2.5 % of full-scale
Resolution 12 bits
EMI IMMUNITY STANDARDS
Electromagnetic immunity compliance EN 61000-4-2 (ESD) EN 61000-4-3 (Radiated RF Field) EN 61000-4-4 (Burst/fast transient) EN 61000-4-5 (Surge) EN 61000-4-6 (Conducted) EN 61000-4-8 (Power frequency magnetic field)
ENVIRONMENTAL
Operating temperature -20…+60 °C (non-condensing humidity)
Storage temperature -30…+80 °C
Protection degree IP20
MECHANICAL
3.81 mm pitch terminal block characteristics Maximum conductor cross section: 1.3 mm2 (16AWG), or 0.5 mm2 when using ferrules (highly recommended) Recommended stripping length: 6 mm Screw thread: M2 Maximum screws tightening torque: 0.3 Nm
5.08 mm pitch terminal block characteristics (relays) Maximum conductor cross section: 3.3 mm2 (12AWG) Recommended stripping length: 7 mm Screw thread: M3 Maximum screws tightening torque: 0.5 Nm
Dimensions 6 module Din Rail enclosure width: 106.5 mm height: 90.5mm depth: 62.0mm
Weight 330 g (including Raspberry Pi Compute Module)

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